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Katadyn Hiker Pro Pump Plunger Set 2 | 5 Parts | Fits Hiker Too
  • 🔩 Complete pump plunger as a spare part
  • 🧰 5 parts – plunger, O-ring, grip sleeve, bushing, silicone grease
  • ⭕ Matching O-ring for the plunger included
  • ✊ Grip sleeve for a secure hold while pumping
  • ⚙️ Bushing for clean guidance of the plunger
  • 🧴 Tube of silicone grease for fitting
  • 🔄 Also fits the Hiker with the grey pump handle
  • 🛠️ The right spare for a stiff pump
  • 🇨🇭 Katadyn – Swiss water treatment since 1928

19.90 CHF
incl. 8,1% VAT , plus Shipping (Paket)
Available immediately
Deliverydate: 29.09.2026 - 01.10.2026
pcs.
Description

Katadyn · pump plunger · Hiker Pro · Set 2

Katadyn Hiker Pro Pump Plunger Set 2
the pump mechanism as a spare part

Plunger running rough, grip sleeve damaged, pumping suddenly taking effort? Then it is not the filter that is faulty but the mechanism – and here it comes complete.

🔩
Pump plunger
complete
🧰
5 parts
everything for the change
⭕
O-ring
matched to the plunger
✊
Grip sleeve
secure hold
⚙️
Bushing
clean guidance
🧴
Silicone grease
tube included
🔄
Also for Hiker
grey pump handle
🛠️
For a stiff pump
the right choice
🇨🇭
Katadyn
Swiss brand since 1928

Buy the Katadyn Hiker Pro pump plunger set – renew the pump mechanism

The Katadyn Hiker Pro pump plunger set (Set 2) contains five parts for renewing the pump mechanism: the pump plunger itself, its matching O-ring, the grip sleeve, the bushing and a tube of silicone grease. It lets you replace the entire moving internals of the pump handle instead of collecting individual small parts. Usefully, the set fits not only the Hiker Pro but also the Hiker with the grey pump handle – an advantage for anyone still running an older unit.

Mechanism, not prefilter

How to tell it really is the plunger

On the Hiker Pro two quite different causes lead to the same feeling – pumping becomes hard work. One is a clogged filter element: resistance then rises gradually over weeks, and less and less water arrives despite vigorous pumping. The other is the mechanism: the plunger then feels rough, jerky or uneven, scrapes audibly, or the grip sleeve has come loose and turns with it. A simple test helps: take the filter out of the water and pump dry. If the plunger runs rough or jams, this set is the right choice. If it runs cleanly, the cause is the filter element or the prefilter.

🔩 Rough, jerky plunger or loose grip sleeve → Set 2
🕸️ Gradually declining flow → prefilter or filter element
🧪 Dry test: take the filter out of the water and pump

Why the bushing and grip sleeve are included

The plunger alone would often not solve the repair. The bushing guides it and keeps it on axis – if it is worn out, even a new plunger runs skewed and wears its O-ring out again within a short time. The grip sleeve, in turn, is the part you actually pull on while pumping: if it comes loose or tears, pumping becomes unpleasant and, when wet, unsafe. Katadyn therefore includes both parts in the set instead of offering them individually – they wear out in the same period as the plunger anyway.

Also for the Hiker with the grey pump handle

The Hiker Pro is the successor to the Hiker, and Katadyn kept the pump mechanism compatible. This set therefore also fits the older Hiker, provided it has the grey pump handle. That is useful for anyone wanting to keep an older unit running: as long as filter body and housing are intact, a new plunger brings the Hiker back up to standard without a whole new unit being due.

Silicone grease – and why dry fitting does not work

A plunger works against the cylinder with every stroke. If its O-ring is fitted dry, it twists during assembly, runs skewed from the start and chafes through within days. That is why a tube of silicone grease comes with the set: applied thinly it eases fitting, reduces friction and keeps the elastomer supple. Use silicone grease exclusively – mineral-oil lubricants and petroleum jelly make many seal materials swell.

Key features – Katadyn Hiker Pro Pump Plunger Set 2

  • 🔩 Complete pump plunger as a spare part
  • 🧰 5 parts · plunger, O-ring, grip sleeve, bushing, silicone grease
  • ⭕ Matching O-ring supplied with it
  • ✊ Grip sleeve for a secure hold while pumping
  • ⚙️ Bushing keeps the plunger on axis
  • 🧴 Tube of silicone grease – do not use mineral-oil grease
  • 🔄 Also fits the Hiker with the grey pump handle
  • 🧰 Not included: filter guard and mesh (that is Set 1)
  • 🚫 Filter element not included
  • 🇨🇭 Katadyn · Swiss water treatment since 1928

Set 2, Set 1 or filter element – check first, then order

On the Hiker Pro a short dry test pays off before ordering: take the filter out of the water and pump. If the plunger runs rough, judders, or the grip sleeve is loose, you need this pump plunger set. If it runs cleanly and flow is still weak, the cause is the prefilter or the filter element – then the maintenance kit (Set 1) with filter guard and mesh, or a new filter element, is the right choice. Anyone travelling a lot keeps both sets on hand: Set 1 as a consumable, Set 2 as an emergency reserve. Buy the Katadyn Hiker Pro pump plunger set at Swiss-Sale.ch – your Swiss specialist shop for outdoor gear with fast shipping.

Who is the Katadyn Hiker Pro pump plunger set for?

The set is for owners of a Katadyn Hiker Pro or a Hiker with the grey pump handle whose pump mechanism is worn or damaged – and for everyone who repairs their equipment instead of replacing it.

🥾Trekking & long-distance hiking
🌍World travel
⛺Camps
🛶Canoe & packrafting
🎒Preparedness
🔧Repair instead of replace
Technical Specifications

Technical Specifications – Katadyn Hiker Pro Pump Plunger Set 2

ModelKatadyn Hiker Pro Pump Plunger Set (Set 2)
BrandKatadyn
Product typeSpare parts set (pump mechanism)
Contents
Number of parts5 parts
Pump plunger1 piece
O-ring1 piece
Grip sleeve1 piece
Bushing1 piece
Silicone grease1 tube
Function
Plunger roleGenerates the pumping pressure
Bushing roleGuides the plunger on axis
Grip sleeve roleSecure hold while pumping
Compatibility & identification
FitsKatadyn Hiker Pro · Katadyn Hiker (grey pump handle)
Not includedFilter element · maintenance kit (Set 1)
ToolsNo special tools required
Manufacturer part no.8018684
EAN7612013186843
Warranty2 years Swiss statutory warranty
Package Contents

Package Contents – Katadyn Hiker Pro Pump Plunger Set 2

  • 🔩 Pump plunger
  • ⭕ O-ring matched to the plunger
  • ✊ Grip sleeve
  • ⚙️ Bushing
  • 🧴 Silicone grease 1 tube
Frequently Asked Questions

Frequently Asked Questions – Katadyn Hiker Pro Pump Plunger Set 2

Answers around the Katadyn Hiker Pro pump plunger set 2 – from contents and fault-finding to compatibility with the Hiker and Swiss shipping.

What is included in the Katadyn Hiker Pro pump plunger set 2?
Five parts: the pump plunger, its matching O-ring, the grip sleeve, the bushing and a tube of silicone grease. That lets you renew the entire moving internals of the pump handle in one operation.
Does the set also fit the older Katadyn Hiker?
Yes. The set fits the Hiker Pro and the Hiker with the grey pump handle. As long as filter body and housing are intact, a new plunger brings an older unit back up to standard too.
How do I know the pump plunger is faulty?
The plunger runs rough, jerky or uneven, scrapes audibly, or the grip sleeve has come loose. A dry test helps: take the filter out of the water and pump. If the plunger runs hard or jams, this set is the right choice.
My Hiker Pro pumps stiffly – is the plunger always to blame?
No. A clogged filter element feels similar but differs in how it develops: there resistance rises gradually over weeks and less and less water arrives. With a mechanical defect the movement itself feels rough – even dry, without water.
What is the difference between Hiker Pro Set 1 and Set 2?
Set 1 is the maintenance kit with filter guard, mesh and the filter element O-ring – it protects the filter element. Set 2 is this pump plunger set and renews the pump mechanism. The two solve different problems.
Why are the bushing and grip sleeve included?
Because they wear out along with the plunger. A worn bushing guides the new plunger askew, so its O-ring chafes through again quickly. And a loose or torn grip sleeve makes pumping with wet hands unsafe.
Do I need special tools for the change?
No. The Hiker Pro pump handle can be opened without special tools. Work on a clean surface and follow the dismantling sequence in the instruction manual so all parts go back together in the right position.
Is the filter element included in the set?
No. The filter element is a separate item and is ordered separately. The pump plunger set concerns the pump mechanism only – it affects neither filter performance nor the element’s service life.
Is repair worthwhile compared with a new filter?
Usually yes. Filter body, housing, hoses and prefilter are independent of the plunger and mostly still intact when the mechanism wears out. A new plunger restores the filter instead of replacing it wholesale over one component.
How fast does Swiss-Sale.ch ship the Katadyn Hiker Pro pump plunger set?
Orders placed before 17:00 usually ship the same working day. We send with Swiss Post, and delivery within Switzerland takes 1–2 working days. Orders from CHF 100 ship free of charge.
Why buy the Katadyn Hiker Pro pump plunger set from Swiss-Sale.ch?
Swiss-Sale.ch is an official Swiss dealer for Katadyn. You get fast shipping from a Swiss warehouse (no customs, no waiting), personal advice on choosing the right spare, and warranty handling directly in Switzerland.
What should I watch out for when fitting?
Grease the O-ring thinly with the supplied silicone grease before fitting and make sure it sits untwisted in its groove – fitted dry it chafes through within days. Do not use mineral-oil grease or petroleum jelly. Then test the filter with clean drinking water before using it on contaminated raw water.
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